Screen

ABSTRACT

The present invention relates to a method for the production of a screen and to a screen for the treatment of a fibrous material suspension suitable for the production of a fibrous material web, the screen including at least two screen layers that are connected to each other and have apertures, at least some of the apertures being arranged in such a way that the result is screen openings leading through the screen. The production of the screen is simplified in that some of the apertures are arranged in such a way that the result is recesses on the front side of the screen which do not pass through the screen, and at least the apertures forming the recesses are introduced into the screen layers before the latter are connected.

CROSS REFERENCE TO RELATED APPLICATIONS

This is a continuation of PCT application No. PCT/EP2008/051602, entitled “SCREEN”, filed Feb. 11, 2008, which is incorporated herein by reference.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to a method for the production of a screen and to a screen for the treatment of a fibrous material suspension suitable for the production of a fibrous material web, the screen including at least two screen layers that are connected to each other and have apertures, at least some of the apertures being arranged in such a way that the result is screen openings leading through the screen.

2. Description of the Related Art

Screens of this type are used for the wet screening of fibrous material suspensions in order to remove contraries present therein. The characteristics of such a screen result substantially from the size, shape and number of screen openings located therein. These screens are advantageously used in pulpers and separators for stock preparation. In addition to a high throughput, the aim is also high resistance to the hydraulic pressure. In order to be suitable for this purpose, in DE19547585 a screen having a supporting layer and a screening layer is proposed.

For an extremely wide range of reasons, however, it can also be necessary to provide the front side of the screen with recesses, which is normally even more complicated than the production of the screen openings.

What is needed in the art is a method for simplifying the production of screens having recesses and their construction.

SUMMARY OF THE INVENTION

The present invention provides a method for the production of a screen and to a screen for the treatment of a fibrous material suspension suitable for the production of a fibrous material web including a plurality of apertures wherein some of the apertures are arranged in such a way that the result is recesses on the front side of the screen which do not pass through the screen.

For the production process, at least the apertures forming the recesses are introduced into the screen layers before the latter are connected. In this way, the recesses can be produced much more simply and usually also more accurately.

In order to be able to utilize the advantages comprehensively, as far as possible all the apertures should be introduced into the screen layers before the latter are connected. This is already much simpler because of the low thickness of the screen layers and is possible by means of punching and laser cutting but, for example, also by means of milling, drilling, etching and so on.

Depending on the required stability of the screen, the configuration of the front side of the screen and of the openings, the screen may be produced from or include four or more than four screen layers.

In particular, the cross-sectional profile of the screen openings, if, for example, starting from the front side, widen in the direction of flow or run obliquely and, with a relatively large number of screen layers, can be configured to be continuous, i.e. with no or small discontinuities.

In addition, the production of the apertures, in particular in relation to the production of fine screens in the case of more and, therefore, thinner screen layers, is simpler and normally more accurate. On the other hand, a higher number of screen layers, of course, also increases the production costs.

The screen layers should be connected as flat as possible and this can be implemented in by brazing, welding, screw fixing or adhesive bonding. For many applications, it is advantageous if the recesses form grooves or blind drilled holes.

Disruptive bars protruding beyond the front side can be fixed in the recesses. In addition, the disruptive bars can be fixed to the screen, for example, screwed on. These disruptive bars can assist the through-flow effect of the screen, generate turbulence, reduce wear on the screen and form tearing edges. They are primarily applied in arrangements in which a rotor is arranged in front of the front side of the screen. The interaction of rotor and wearing bars in this case contributes to conveying the contraries out of the center of the vortex. In addition or alternatively, however, the screen layers may have the apertures forming the recesses themselves formed as disruptive elements. In this way, the fitting of disruptive elements, in particular disruptive bars, can be dispensed with entirely.

In order to be able to ensure a sufficient function and stability of the disruptive elements but also a secure connection between the screen layers, the recesses should form between 3 and 50%, for example, between 5 and 30%, of the surface of the front side of the screen coming into contact with the fibrous material suspension.

In the interests of a long lifetime, irrespective of the configuration of the screen, the screen layer forming the front side of the screen should have a higher resistance to wear than other screen layers.

For the production, the screen layers may have a thickness between 1 and 20 mm, preferably between 1 and 10 mm. In order to ensure sufficient stability, the screen may have a total thickness between 4 and 100 mm, for example, between 6 and 50 mm. The advantages in the production of the multilayer screen come to fruition as compared with screens without screen layers if the screen openings have an extent between 1 and 20 mm, for example, between 4 and 20 mm, at the narrowest point.

The present invention can be applied in flexible screens but, in particular, also in rigid screens.

In accordance with the demands on the stability and the wear, the screen layers should not consist of the same material, in order to minimize the material costs and the weight.

BRIEF DESCRIPTION OF THE DRAWINGS

The above-mentioned and other features and advantages of this invention, and the manner of attaining them, will become more apparent and the invention will be better understood by reference to the following description of embodiments of the invention taken in conjunction with the accompanying drawings, wherein:

FIG. 1 shows a partial section through a screen with disruptive bar 5;

FIG. 2 shows a plan view according to FIG. 1;

FIG. 3 shows a partial section through another screen having recesses 4, and

FIG. 4 shows a plan view according to FIG. 3.

Corresponding reference characters indicate corresponding parts throughout the several views. The exemplifications set out herein illustrate embodiments of the invention and such exemplifications are not to be construed as limiting the scope of the invention in any manner.

DETAILED DESCRIPTION OF THE INVENTION

Referring now to the drawings, the common factor in all the embodiments of the present invention is that the rigid, circular screen of a separator of an arrangement for preparing a fibrous material suspension for a paper machine includes a plurality of screen layers 1. In this case, a rotating screen cleaner, not illustrated, is arranged in front of the screen in the flow direction.

Screen layers 1 have a thickness between 1 and 5 millimeters and are brazed to one another. Before the connection of screen layers 1, however, apertures are punched into the latter and, in the screen, form recesses 4 on front side 2 of the screen coming into contact with the fibrous material suspension, and penetrating screen openings 3. While recesses 4 in FIGS. 1 and 2 are formed only by outer screen layer 1, this is done by two outer screen layers 1 in FIGS. 3 and 4.

Because of the low thickness of screen layers 1, the apertures can be produced relatively simply and accurately.

In order to minimize the wear, screen layer 1 forming the front side is formed from very wear-resistant material. Screen layers 1 lying underneath must ensure the stability of the screen and can in particular consist of less expensive and/or lighter-weight material.

Screen openings 3 have an extent between 4 and 20 millimeters at the narrowest point.

In the embodiment shown in FIGS. 1 and 2, the screen comprises three screen layers 1 lying one above another and connected flat to one another. In this case, recesses 4 are formed as grooves, into which disruptive bars 5 are plugged. Elongated disruptive bars 5 protrude beyond front side 2 of the screen and are intended to reduce the wear of the screen, to generate turbulence, to clean contraries out of the center and to form working edges for the deflaking.

Via recesses 4, disruptive bars 5 are already provided with secure fixing to the screen. For the purpose of reinforcement, however, disruptive bars 5 are further connected to the screen via screws 6.

The screen shown in FIGS. 3 and 4 includes four screen layers 1 lying one above another. Since here recesses 4 are formed by two screen layers 1, these are also relatively deep.

However, it is important here that the recesses form between 5 and 30% of the surface of front side 2 of the screen coming into contact with the fibrous material suspension. This large extent of recesses 4 makes it possible for screen layers 1 having the apertures forming recesses 4 themselves to be able to act as disruptive elements. In this way, the complicated fitting of disruptive bars 5 can be dispensed with.

In addition, screen openings 3 here can be found in and outside recesses 4.

While this invention has been described with respect to at least one embodiment, the present invention can be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains and which fall within the limits of the appended claims. 

1. A method for the production of a screen for the treatment of a fibrous material suspension suitable for the production of a fibrous material web, the method comprising the steps of: connecting at least two screen layers; forming a plurality of apertures in said at least two screen layers; and arranging said apertures such that a first portion of said apertures form screen openings which lead through the screen and a second portion of said apertures form a plurality of recesses on a front side of the screen, said recesses not passing through the screen, wherein at least said second portion of said apertures forming said recesses are introduced into said at least two screen layers before said at least two screen layers are connected.
 2. The method according to claim 1, wherein all of said plurality of apertures are introduced before said at least two screen layers are connected.
 3. The method according to claim 2, wherein said at least two screen layers includes a first screen layer which forms a front side of the screen, said first screen layer having a higher resistance to wear than other screen layers of said at least two screen layers.
 4. A screen for the treatment of a fibrous material suspension suitable for the production of a fibrous material web, the screen comprising: at least two screen layers connected to each other, each of said at least two screen layers having a plurality of apertures including at least a first portion of said apertures configured to be arranged to form a plurality of screen openings leading through the screen and a second portion of said plurality of apertures configured to be arranged to form a plurality of recesses on a front side of the screen, said recesses configured to do not pass through the screen.
 5. The screen according to claim 4, wherein the screen comprises three screen layers.
 6. The screen according to claim 4, wherein the screen comprises four screen layers.
 7. The screen according to claim 4, wherein the screen comprises more than 4 screen layers.
 8. The screen according to claim 7, wherein said recesses are configured to form a plurality of grooves.
 9. The screen according to claim 8, wherein said recesses are configured to form a plurality of blind drilled holes.
 10. The screen according to claim 9, further comprising a plurality of disruptive bars configured to protrude beyond said front side and to be fixed in said recesses.
 11. The screen according to claim 8, wherein said at least two screen layers including said grooves are configured to be formed as disruptive elements.
 12. The screen according to claim 11, wherein said recesses are configured to form between approximately 3% and 50% of a surface of said front side of the screen, said front side configured to contact the fibrous material web.
 13. The screen according to claim 11, wherein said recesses are configured to form between approximately 5 and 30% of said surface of said front side of the screen.
 14. The screen according to claim 13, wherein a screen layer on said front side of the screen has a higher resistance to wear than other screen layers of said at least two screen layers.
 15. The screen according to claim 14, wherein each of said at least two screen layers has a thickness between approximately 1 millimeter and 20 millimeters.
 16. The screen according to claim 15, wherein each of said at least two screen layers has a thickness between approximately 1 millimeter and 10 millimeters.
 17. The screen according to claim 16, wherein the screen has a total thickness between approximately 4 and 100 millimeters.
 18. The screen according to claim 17, wherein the screen has a total thickness between approximately 6 and 50 millimeters.
 19. The screen according to claim 18, wherein said screen openings have an extent between approximately 1 millimeter and 20 millimeters.
 20. The screen according to claim 19, wherein said extent is between approximately 4 and 20 millimeters.
 21. The screen according to claim 20, wherein the screen is rigid.
 22. The screen according to claim 21, where each of said at least two screen layers is comprised of a different material. 